Vacuum Hydrocarbon Cleaning System with Dual Drying Modes: Hot Air & Vacuum
Overview Of Vacuum Hydrocarbon Cleaning System:
Our Vacuum Hydrocarbon Cleaning System stands out with dual drying modes—hot air and vacuum—delivering flexible, efficient drying for diverse precision parts across automotive, electronics, and medical sectors.
It integrates deep vacuum cleaning to penetrate blind holes and crevices, removing grease, flux, and metal shavings thoroughly. The dual drying design adapts to different part needs: hot air drying (40-90℃ adjustable) enables fast moisture evaporation for heat-resistant parts like automotive gears; vacuum drying lowers solvent boiling point, realizing gentle, residue-free drying for heat-sensitive components such as electronic circuit boards and medical devices.
The system features intuitive controls to switch drying modes or set hybrid cycles, with 90% solvent recovery to cut operational costs. Equipped with anti-leakage and overheat protection, it ensures safe operation. CE/RoHS compliant, it balances versatility and performance. For manufacturers needing adaptable drying solutions for mixed part batches, this system delivers efficient, damage-free results to meet varied production demands.
Drying Efficiency: Steam Bath & Vacuum Boiling Combination
The HS-6564MFG’s drying process is a standout feature, combining steam bathing and vacuum boiling to achieve fast, thorough drying of precision parts. The 5# and 6# tanks serve as vacuum drying tanks, each equipped with a 150L steam generation system. This system heats hydrocarbon solvent under negative pressure to produce pure solvent vapor (90-130℃), which bathes the parts—preheating them and dissolving any remaining surface solvent.
After steam bathing, the tanks rapidly switch to a high-vacuum state using a two-stage pump system (Cuiman roots pumps + CNST liquid-ring pumps). This creates the "vacuum boiling effect": the reduced pressure lowers the solvent’s boiling point, causing any residual solvent on parts to boil and evaporate in minutes. Unlike traditional heating drying (which risks part damage or fire hazards with hydrocarbons), this method is gentle yet efficient, drying parts in ≥5 minutes per basket—far faster than the 60+ minutes required at atmospheric pressure.
The drying process also enhances part quality: the steam bath removes last traces of oil contamination,while vacuum drying prevents oxidation (by reducing oxygen exposure). An ion fan at the discharge port further cools parts and eliminates static, ensuring parts are ready for immediate use or packaging. This combination of steam and vacuum drying makes the HS-6564MFG ideal for parts requiring strict dryness standards, such as electronic components or aerospace parts.
Consumption of Vacuum Hydrocarbon Cleaning System for reference:
| order number | name | wastage | remarks |
| 1 | hydrocarbons | Add as required | It depends on the amount of cleaning |
| 2 | Filter cotton core | About 12 per month | Replace as required |
| 3 | Heat medium oil | 100L/2500 hours | Replace every 2500 hours of work |
| 4 | Vacuum pump lubricating oil | 0.2L/200 hours | Check and add every 200 hours of work |
| 5 | power consumption | About 30kw/hour | average value |
| 6 | compressed air | 400 NL/min | Drive use (cylinder, pneumatic valve) |
For a complete technical solution Of Vacuum Hydrocarbon Cleaning System, please contact me. We will customize the design based on your product technical requirements and factory layout.
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Vacuum Hydrocarbon Cleaning System with 40-90℃ Adjustable Hot Air Drying and 30-50 kHz Ultrasonic Frequency Images
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