Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner with Ultrasonic & Distillation Regeneration
Precision Cleaning Process of Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner for Complex Parts:
The 4-tank automatic vacuum hydrocarbon cleaner (Model HS-4384MFG) delivers exceptional cleaning results for complex components like blind-hole or bonded parts through a well-structured 4-step process. It starts with manual loading of workpieces into custom baskets (550650450MM), which are then automatically transported into the machine via a feeding cart.
The 1# tank initiates degassing rough cleaning: combining vacuum degassing, 28KHz 4800W three-sided ultrasonic cleaning, and oscillation, it operates at room temperature for ≥5 minutes to remove surface oil contamination. The 2# tank repeats this degassing rinsing process to further reduce residue. For deep cleaning, the 3# and 4# vacuum precision tanks (SUS304 10mm plates) use dual-frequency (28KHz/40KHz) 4800W ultrasonic waves and shared "CNST" VG95/2.2KW vacuum pumps. Their filtration systems (10μ/1μ precision) ensure microscopic impurity removal, critical for zinc-magnesium-aluminum parts requiring zero dirt/oil residue.
The final stages involve 5# and 6# vacuum drying tanks, which use hydrocarbon vapor (90-130℃) for steam bathing and drying. Equipped with Cuiman RT0.30S roots pumps and CNST VG155 liquid-ring vacuum pumps, these tanks leverage the vacuum boiling effect to dry workpieces in ≥5 minutes. Post-drying, an ion fan at the discharge port cools parts and eliminates static, ensuring readiness for subsequent processes.
Consumption of Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner for reference:
| order number | name | wastage | remarks |
| 1 | hydrocarbons | Add as required | It depends on the amount of cleaning |
| 2 | Filter cotton core | About 12 per month | Replace as required |
| 3 | Heat medium oil | 100L/2500 hours | Replace every 2500 hours of work |
| 4 | Vacuum pump lubricating oil | 0.2L/200 hours | Check and add every 200 hours of work |
| 5 | power consumption | About 30kw/hour | average value |
| 6 | compressed air | 400 NL/min | Drive use (cylinder, pneumatic valve) |
For a complete technical solution Of Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner, please contact me. We will customize the design based on your product technical requirements and factory layout.
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